I am thinking about trying out casting my own blanks. How much resin does it take to pour a 3/4 by 3/4 by 5 1/2 blank? I was hoping a seasoned veteran caster might give me some advice. Thanks in advance for your help!
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Alot has to do with what you are using for molds too. Not all cut and dry. I say you do your own study. At least you will get a feel for it and keep your own calculations. If you find you do not like it or it is not a money maker then you chalk it up to experience. As you do it you will learn tricks to do this more efficiently if you get into it. Just an opinion.
I cast round 7/8" blanks and use just over an ounce for a Sierra tube on cast that comes out just under 3". I'm not sure exactly how much space the brass tube takes up or how much I save with no corners but I would guess you are roughly looking at 2-3 oz.
1.5 oz per 3/4 × 5-1/2 round mold for polyester resin
45 g per 3/4 × 5-3/8 round mold for Alumilite urethane resin
75 g per 7/8 × 5-3/8 square mold for Alumilite urethane.
That allows for as little waste as I'm willing to tolerate. I haven't done enough epoxy resin casting to have notes.
I do not have a mold that is the same size as you are asking. I can tell you that my 1x1x6 takes 100ml of resin to fill.
I am also going to guess that each mold may be a little different. When I buy/make a mold I fill it with water and then pour into a measuring cup. I then use a permanent marker to write down the ML on each mold.
I prefer to measure by weight with my resins so from there I figure out what ratio the resin is and do some easy math.
For instance, my 5.25x6x1 mold takes 500ml.
Alumilite Clear is 1:1 so I would pour 250ml of part A into a cup and weigh it. I would then zero the scale and add part B until I got to the same weight as part A.
Liquid Diamonds is 2:1 so I would pour 333ml of part A and weigh it. I would then cut that number in half, zero the scale and add part B until I hit the correct weight.