Originally posted by gwilki
Thank you, all.
Russ: After I turned the cap to size, I simply filed a small slot for the clip tang in the cap blank and the tube. On this kit, the clip has a large i.d. ring that slips over the screw in the finial. But, the o.d. of the clip ring is already smaller than the o.d. of the cap. So, with the brass insert in the cap recessed down into the blank by the thickness of the tang, there is no need to mortise out the finial. The finial for this kit is easier than others, too. You can just turn the black plastic off the brass, drill a small blank to take the brass and turn it down. It's nice, too, because you can screw the finial into the cap, hold it in a pin chuck and turn the finial down to exactly match the diameter of the cap, with no measuring at all. I hope this is more clarifying than confusing.
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I do the same thing but I use the threaded part from a cigar pen kit The threads in the finial on the el grande and churchill are the same as a cigar pen finial. The coupler for the cigar transmission will accept the finial from the church/grande and thats what i chuck into the lathe. Keeps me from messing up the brass part for the kit.