Unimat SL motor (UG-7750) repair probs?

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FlowolF

Member
Joined
Mar 15, 2013
Messages
74
Location
Ribble Valley, East Lancashire, England.
Hi folks - Anyone here got one of the above lathes/motors?My Unimat SL here has a sick motor I've been trying to repair/diagnose.

It's the UG-7750 motor.

Problem is it started running loud/rough/slow/rattly sounding, and when I opened it up I noticed arcing between a couple or so of the commutator copper contacts.

I dressed the brushes, cleaned up the contacts, and still the same.

Got someone to re-true/skim the commutator on a lathe, still same problem.

The suppression caps are checked (fine), everything was thoroughly wire brushed, toothbrushed and alcohol cleaned after each procedure so it isn't conductive debris.

Checked for worn bushings/bearings (they're fine).

Resistances between rotor windings seem consistent but I don't have the values they are supposed to be - anyone here help me out with those figures?

The other thing I don't know is if the commutators on these motors are supposed to have an undercut (gaps cut into the insulator between the contacts) or if they are supposed to be machined flush - I do know some motors need undercut, some need to not have undercut - anyone here in the know who'd care to enlighten me on this?

Other things I checked - bypassed the motor switch as I hear these can deteriorate inside start going intermittent with the motor vibrations causing similar symptoms - still same issue; also checked all other wiring joints etc.

If any of you kind folks can think of anything I may have missed please help! - The lathe she doesn't run well from a little cheap converted 70w sewing machine motor and I have stuff to do, dagnamitt.


Thanks again,

Shaun.
 
Thanks Pete but just about anything is outa my price range at the moment but some of these replacement variable speed set-ups do look pretty tempting (often a few on e-bay I've noticed), and I watched that vid very shortly after I was given the lathe.

I did find an intermittent open circuit to one copper contact (the lacquered wires are punch crimped into a slot on the commutator and one musta grabbed mainly varnish), but fixing that didn't improve things.

My FIL is taking another layer off the copper right down to the insulator again and gonna try running it with no undercut at all see how that goes - the brushes do seem too soft for an undercut between the copper contact strips - all the graphite dust collects there just threatening trouble...

Cheers again,

Shaun
 
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