Tap and Die Quality Matters

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ruadh80

Member
Joined
Sep 25, 2026
Messages
40
Location
Carmel Indiana
I started making pens a couple months ago and had been really struggling with the male cap/barrel threads. I was using a tailstock mounted floating die holder, I tried making my tenon a little smaller, I tried making my tenon an little bigger, I tried clearing the chips more frequently, I tried not clearing them all, I tried doing it by hand and I tried letting the lathe do it... no matter what I did, it would shear off the top of my threads 80% of the time. I would have to start with an extra inch of material so I could try over and over and still have enough left to make the barrel by the time I got good threads. Even doing that I managed to ruin a lot of material. The only good thing about it is that I got REALLY good at turning down a tenon within 0.05mm of my desired diameter really fast (because I got a LOT of practice).

My suspicion was that my $20 chinesium tap and die weren't quite right. I used this as an excuse to buy a triple lead Tapco tap and die. I figured if I still couldn't get good threads it was obviously something I was doing wrong or maybe my die holder wasn't lining up right.

I got the Tapco tap and die... it makes perfect threads EVERY TIME!

So if you have tried everything under the sun and still can't reliably get good threads... try buying a quality die.
 
Hinze Tenon cutter is well worth the money IMO. Agree on the tap and dies though. $350 for the tripple lead was a tough pill to swallow but worth it. Even on single starts I go to turners warehouse or Mcmaster-Carr. I do find that the preferred sizes for pen making are harder to find off the shelf but not impossible. Maybe i stink at searching too.
 
Agree on quality for triples - it does matter. Also Agree on the Hinze Tenon cutter - worth every penny (or nickel now that pennies are obsolete...lol).

Also strongly suggest buying the sliding tap and die holder from our member Rick Herrel - it's top of the line.

If you prefer you can buy both Rick's holder and the Hinze Tenon Cuter through Turners Warehouse -

Did someone say custom penturning is a great inexpensive hobby.....lol???

Kevin
 
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