Rounding Blanks

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GregMuller

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Sep 12, 2004
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Miller Place, NY, USA.
I have started to round my blanks on a 1x42 belt sander prior to turning. Does anyone else do this and is there a reason why I should not. I have done it on everything from wood to PSI acrylics.
 
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For me, the fastest way is to use the long point of my skew to round the blanks. Then I flip the skew over and turn to final dimensions.
 
Greg it ain't going to hurt the blank any----I know a turner that uses a router to round his off first. Just watch your finger tips on the sander. Hurts like heck when you nick a finger tip.
 
" For me, the fastest way is to use the long point of my skew to round the blanks."

Stan,
I am trying to picture what you discribe and the picture isn't comming through the fog.

Please elaborate.
Mac
 
Greg,
I round off all my segmented blanks to make sure that there are no corners or edges present when I put on the lathe.
 
I find that for some of the more brittle materials like Lucite, rounding the corners can make things a lot easier. I have a 6" face plate that came with my lathe, and I attach some adhesive-backed sand paper to it and use that for some of the more precarious blanks.
 
I at times use my roundover bit on my Porter Cable router to remove the blanks' edges. Using a fixture to hold the small blanks keeps my fingers at a safe distance from the sharp router bits.

-Peter-
 
I once read something that made a lot of sense to me, but unfortunately I can not remember the source.
"You should always try to use the right tool for a job. The right tool for making a square piece of wood round is a lathe."

It is from memory so I apoligize if I messed it up, but it struck me as very true. I do round resin on my belt sander before turning just because it takes me so much longer to turn resin. I can also see people making very valid cases for rounding segmented, laminated or cross cut blanks. I use a 3/4 roughing gouge to round my blanks at a fairly high speed for almost all my wood pens.
 
Originally posted by Johnathan
<br />It's going to end up on the lathe anyway, if it's a regular easy turning wood, I would pass the sanding step, just takes more time than needed.


A big 'yeppers' and 'me too' on what he said. That's what a lathe is for. Exception might be a big hunk of stump for a bowl. Best to saw as close to round as possible before putting on lathe. But a pen blank, high speed, sharp tools, light touch. Go for it.
 
Originally posted by Mac In Oak Ridge
<br />" For me, the fastest way is to use the long point of my skew to round the blanks."

Stan,
I am trying to picture what you discribe and the picture isn't comming through the fog.

Please elaborate.
Mac

With the blank spinning on the lathe, I lay the skew on the tool rest and slide it so the long point enters the blank. It will (very quickly) eat through the blank. After it is round, I use the skew in a normal manner to finish turning the blank. This has really helped my efficiency. I first read about this on the web somewhere, but I can't remember where.
 
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