Sorry to bump an old thread but I thought it might be better than starting a new one. I have the woodchuck pen pro and I have the opposite problem of the OP
I seem to be blowing out acrylic left and right using the pen pro. I'm using the R4, using it just at or under center on the blank and trying to keep it as level as possible. I start with a roughing gouge to get round, then start cutting down with the pen pro. Sometimes as I go it leaves little chips as I take material down that I have to later touch up by turning down slightly further. This seems to be annoying but not a huge issue (although I assume my technique could use some adjusting to avoid this).. Once I'm getting down to size and it's looking great, I'm blowing up 50% or more of them. I'm trying to use the lightest touch possible but it's still happening. No chatter or warning, just as I'm getting close to the final size with light touches the blank will explode.. Is there a step I'm missing or a good how to/demo video. I checked youtube but not really seeing anything helpful yet. When it comes to wood or mixed materials (cactus in alumilite, stabilized wood) I'm not having much if any issues at all. It cuts nize clean and fast.
PS - I've seen the youtube video from the woodchuck tip sheet. I notice his tool is angled up at the blank slightly to get on center, is this what I should do? I've got my rest set so if my tool is setting perfectly level in my hands it is at the center or just a touch under