Originally posted by ed4copies
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Originally posted by Rmartin
<br />Outstanding! So you use a file to turn the washers, hmmm......I think I'll have to give it a go.
Word of warning: Be prepared to lubricate (oil or water).
Here's how I turn washers with a file.
1. Drill the inside holes to the required size - did mine on the lathe
2. De-burr them.
3. Flat washers are NOT flat - sort them so they are all the same way round.
4. Stack them all together and slip them onto a piece of brass tube to keep them centred.
5. Use any old slimline bushes so that the whole lot can be tightened up on the mandrel. (Or stack them on a nut and bolt)
6. Use a good file and while the washers are spinning, lightly hold the file on top of the washers and get them all flush with each other.
7. Just file one side more if you want them to taper in size. Don't mix them up when you come to glueing[xx(]
I don't lubricate ( Sorry Ed [:I] ) I want the tool to cut, not slide over the washers. But I do keep the file spotless by constant cleaning with a wire brush. Any filings clogging the file will put a deep gouge in the metal. Still on the lathe, clean them up with wet and dry ( Now lubricated )till all the scratches are gone.[

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Thanks again for all the cool comments.