Just another piece of furniture...

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Pitoon

Member
Joined
Oct 27, 2013
Messages
381
Location
Vicenza, Italy
Here's a bookshelf i'm currently building, made with a good amount of scrap wood from the eco-center. Still have to finish up the custom rat tail hinges and then paint.

Getting there slowly, but surely! Pictures are taken as i progressed with the project.

Pitoon



I've neglected to take pictures in the beginning as i had so many other projects going on when i started this project. It's taken more than expected to complete this bookshelf, but i'm happy to say i'm sitting around 60% done. Made from mostly scrap wood picked up at our local recycle point. Just doing my duty and reclaiming the wood for another purpose. The bookshelf was inspired from one we found at a furniture shop. I told my wife and brother that i could make it......no plans just based off a picture he took and what pops up in my head.
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....just started to pull the shelf out as i had just completed gluing up the back for it.
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....the bookshelf out and getting ready to lay it on the floor to put in the back.
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Half of the back glued up and ready to have the clamps removed.
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The book shelf on the ground with both sides of the back ready to be joined with 13 #20 biscuits. Keep in mind that the entire back was glued up with a total of 22 slats rounded on each side and then glued up side by side with #20 biscuits. It took me about a week to do the glue up with sanding each section. But over all i think it makes the back look more authentic...being hand crafted and all.
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The back is finally installed and the carcass is quite stable now and heavy as hell!!!! Still trying to figure out how i will bring it home....but will tackle that issue when i get there.
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....another shot with the removable/adjustable shelves in place. Still need to complete the pace trim, crown molding, base board, and the doors for the lower section. Getting there slowly.....but i'm pretty sure it will be complete by the end of this month.
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Face trim being glued up on the floor since it was to big for the glue up table.
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Test fitting the face trim on the bookshelf, and it's a pretty good fit that didn't need much sanding.
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Face trim and base board now on the bookshelf, holes filled and sanded down. Now need to finish up on the crown molding.
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Another shot of the book shelf at an angle. it's coming along quite nicely.
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Gluing up the rails and stiles on the doors.
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Just a layout of the bottom door. A total of 5 pieces total of solid pine.
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Here's the foam spacer i put in all the rails and stiles to keep the panel centered but also allowing it to float. This way there won't be any issues when the wood expands and contract due to the season changes in humidity.
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longbeard

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Joined
Jan 26, 2012
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2,700
Location
West Virginia
WOW!!! Awesome job, looks great. Nice job in reusing the wood. If you dont have a place for it, i can send you my address:biggrin::biggrin:
 

kirkfranks

Member
Joined
Nov 23, 2006
Messages
689
Location
Salisbury, MD, USA.
Proton,
Wow that is a seriously nice bookshelf. I am sure your wife will like it.

I would be interested to hear more about your recycling center where you get the wood from. That looks like mostly new lumber unless you cleaned it up before the photos.
 

Pitoon

Member
Joined
Oct 27, 2013
Messages
381
Location
Vicenza, Italy
here are some updated pics from today......

Pitoon



Here's how the bookshelf looks right now. It's pretty much done, just need to get the hinges done.
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Close up on the Crown molding. I made these moldings from scratch. It took a couple of tries to get the molding to come out perfectly straight. Just need a ton of featherboards to make sure there's no play when running the board through. Now i can make my own crown molding for any project that comes in the future for just a couple bucks!
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Right side doors primed with a mint chalk paint.
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Pitoon

Member
Joined
Oct 27, 2013
Messages
381
Location
Vicenza, Italy
WOW!!! Awesome job, looks great. Nice job in reusing the wood. If you dont have a place for it, i can send you my address:biggrin::biggrin:


Thanks! It really hurts me to see people throw away perfectly good wood. Just need the right machines to get that beauty back from weathered wood.

Pitoon
 

Pitoon

Member
Joined
Oct 27, 2013
Messages
381
Location
Vicenza, Italy
Proton,
Wow that is a seriously nice bookshelf. I am sure your wife will like it.

I would be interested to hear more about your recycling center where you get the wood from. That looks like mostly new lumber unless you cleaned it up before the photos.

Proton is my cousin.....and Nucleus is my uncle!!!!

I'm "Pitoon"!!!! Our recycle point on base is nothing special. Just need to be at the right place at the right time to catch people throwing old wood away. Anything is free game....weather wood, chock blocks, giant pallets!

The wood has been machined through a planer and jointer, and then sanded with various grits of sandpaper....that's why it looks freshly cut.

Pitoon
 

Pitoon

Member
Joined
Oct 27, 2013
Messages
381
Location
Vicenza, Italy
I wanted to add some rat tail hinges, as i think it would really help with the aesthetics that i'm shooting for. But i can't agree on the price that most shops want for their hinges. So me being frugal and all decided to make my own rat tail hinges. Here's 9 hinges i bought for under $20. If i were to buy 4 pairs of rat hinges it would cost me around $200!!!
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Here i'm disassembling the hinge....removed the pins with some pliers.
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Making the template for the main hinge.
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To get the hinge symmetrical.....i folded the template in half and rubbed the darken pencil line from the back side to give me the other side of the template.
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Template cut
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Prefitting the template over the hinge....and it's a perfect fit.
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Hinge marked with a sharpie.
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All the hinges are now marked. If you're asking yourself why do i have 9 hinges when i only have two sets of doors that only needs 4 pairs. Well i was just preparing for Murphy's law....by cutting that one extra hinge i can prevent the law from coming into affect ;o)
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The support hinges are now marked as well.....time to bring out the dremel and get to cutting!
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One set of hingets finally cut out.
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Here i have every thing cut out and almost ready for assembly! All that is left is to weld the tips to the tails and finish sandblasting the zinc of the pieces. Put everything back into a ziplock bag with a wet towel to start the rusting process on the freshly sandblasted pieces.
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Test fitting one hinge to see how it will look assembled. Not to bad if you ask me. Saved myself about $180!!! However making these hinges on my spare time took about a month to get to this point.
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Another pic of the hinge. Once complete you would have never known these were pretty much brand new hinges a month ago. Now they look like they are about 50-60yrs old! I think they will fit well with this bookshelf.
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Pitoon

Member
Joined
Oct 27, 2013
Messages
381
Location
Vicenza, Italy
latest pics......



I finally got some free time to finish up the hinges. Everything is hooked up and ready to weld.
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Last right hinge tail to be welded up. Everything is coming together as planned....so far.
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All the tails are welded. Now i need to sandblast and start the rusting process.
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Finished the right side doors and installed the hinges. Everything worked out as planned. I've saved myself about $100 making the hinges myself. Now i have to finish up the left side doors and mount the hinges.
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Here's a close up of the right side doors and hinges. I like it....and so does the wife, so all is good!
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Pitoon

Member
Joined
Oct 27, 2013
Messages
381
Location
Vicenza, Italy
Here's some updated pics from today.....


Time to stop joking around and bring this bookshelf home. Here i'm painting all the shelves at one time. Still have to do one more coat of paint.
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Sanded down the entire bookshelf today. Now it's really starting to "look" beat up. I still have to give it a wash, and then finish up with a wax coating.
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Here's a close up of the left side doors installed.
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Another shot of the doors.
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