A couple things. First is could you please size the photos down about half the size. Man they are way too big. It makes looking at the pen hard to do because you have to scroll it.
Second thing if that is done on the bandsaw are you making mutiple cuts to get the width???? seems wider than a bandsaw blade width. Are you cutting all the way through the blank or stopping just short??? Do you have a tablesaw?? If so you would get a more accurate cut with a tablesaw than a bandsaw. Thanks for showing.
I'll see if I can shrink them a bit. Since I used my phone, I use Photobucket for getting the pictures on to the forum.
As for cutting, it's all on the bandsaw. One pass, not going all the way through the blank. I do have a table saw, but it's actually a "job site" saw that is on my back porch, and is not exactly easy to use for precision cuts due to leveling, oxidized table, etc.. I'll be moving into a new shop soon, which means new table saw (and more jigs). I don't know that the kerf is wide, I think it's just that te picture is big :biggrin: