Cyclone Dust Collector For Shop Vac

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W.Y.

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This is a copy of what I posted on my own site this afternoon regarding a cyclone dust collectors where some of us were building and discussing them across several threads.

[quote
Got mine finished and put a coat of acrylic latex paint on it last night . Then a second coat this morning.
While that was drying this morning I cut up a 4 x 4 sheet of MDF that has been taking up space around here for about five years and made a rolling base for the shop vac and the cyclone..


Here is the cyclone by itself

Cyclone1.jpg



Here is the under side showing the closed cell foam rubber I installed to make a good seal between the cyclone and the pail .
When I turn the vac on I see the suction pull the lid right down tight into that seal .

cyclone2.jpg


I was going to turn adapters to take up the difference in the hose connectors but I discovered that the thickness of the plastic in a ice cream pail was 'almost' the right thickness to fill the gap.
So I cut pieces to size and put CA glue on the under side and a few wraps of black tape on the top of it and the hoses fit just right .

For the input pipe on the right side at the top I shaped the plastic pipe on the spindle sander to fit flush on the inside of the hole that I cut out for it. That was epoxied in.
Then I turned the support piece on the lathe all in one piece of hard maple and shaped it in the same manner except for it being bigger and that was also epoxied to both the pipe and the body of the cyclone



Here it is all put together on the rolling base that I just finished off half an hour ago, My shop vac was so dusty that you could hardly read the name on it so I washed it inside and out to make it look like new again (for a while) ;)


cyclone3.jpg



Then of course I had to try it out . The shop floor was quite dusty and there were also some shavings and chips around and under the lathe .. Oh man . . . . does that thing suck . . . literally .
It worked real good and here is what it picked up off the floor.
Then I took the top off the shop vac and the inside looked like the first day it was new.
So far I am very satisfied . Will be interesting to see how much if any is inside the vac after several months of use and after filling up quite a few 5 gallon pails


cyclone4.jpg




[/quote]
 
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robutacion

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Aug 6, 2009
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Australia - SA Adelaide Hills
Great job you done there, William...!:wink:

What is the inside shape of the main suction cone...!

I was also in need of a shop vacuum that would have some large deposits capacity and recently (a few weeks ago) I saw a large capacity vac on as Aussie web store that I subscribe for a daily store sales specials, called TopBuy.

This Vacuum was on special for $109.00 + about $30 freight and its as 60 litre capacity on a stainless drum body.

I know that is not best vac in the world but for the price and capacity I am pretty pleased with it, as the suction is amazingly good
https://www.topbuy.com.au/tbcart/pc/NEW-BAGLESS-WET-DRY-VACUUM-BLOWER-CLEANER-60L-SAA-p70661.htm#

The filter inside inside needs to be cleaned every so often, particularly if you are sucking very fine dust but so far, I got it half way full of wood shavings and the suction did maintain is power.

I have seen that cyclone system attached to the large shop vacs and is quite impressive how well they work if the motor behind the suction propellers has some "guts"...!

Question;
I see no clamps to hold the cyclone head to the plastic bucket, and while I believe the construction materials use made is fairly heavy, even with the rubber sealing the buckets lid, isn't some suction lost through it or while it seats properly...??? and what happens when you're using the end of the sucking hose, does it opens with the house moving around...???

If it works as good as it looks, you got a winner there...!:wink::biggrin:

PS: BTW, that trolley is very smart...!

Cheers
George
 

corian king

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Joined
Dec 14, 2009
Messages
1,644
Location
chesapeake va
That is so nice and you did a great job.So I think you should write up the instructions and put them in the library for the rest of us.LOL
Great Work!!
 

W.Y.

Member
Joined
Aug 10, 2008
Messages
1,656
Location
BC, Canada
Great job you done there, William...!:wink:

What is the inside shape of the main suction cone...!

I was also in need of a shop vacuum that would have some large deposits capacity and recently (a few weeks ago) I saw a large capacity vac on as Aussie web store that I subscribe for a daily store sales specials, called TopBuy.

This Vacuum was on special for $109.00 + about $30 freight and its as 60 litre capacity on a stainless drum body.

I know that is not best vac in the world but for the price and capacity I am pretty pleased with it, as the suction is amazingly good
https://www.topbuy.com.au/tbcart/pc/NEW-BAGLESS-WET-DRY-VACUUM-BLOWER-CLEANER-60L-SAA-p70661.htm#

The filter inside inside needs to be cleaned every so often, particularly if you are sucking very fine dust but so far, I got it half way full of wood shavings and the suction did maintain is power.

I have seen that cyclone system attached to the large shop vacs and is quite impressive how well they work if the motor behind the suction propellers has some "guts"...!

Question;
I see no clamps to hold the cyclone head to the plastic bucket, and while I believe the construction materials use made is fairly heavy, even with the rubber sealing the buckets lid, isn't some suction lost through it or while it seats properly...??? and what happens when you're using the end of the sucking hose, does it opens with the house moving around...???

If it works as good as it looks, you got a winner there...!:wink::biggrin:

PS: BTW, that trolley is very smart...!

Cheers
George

What is the inside shape of the main suction cone...!

Same shape as the outside. The wall is 1/4" thick.

Question;
I see no clamps to hold the cyclone head to the plastic bucket, and while I believe the construction materials use made is fairly heavy, even with the rubber sealing the buckets lid, isn't some suction lost through it or while it seats properly...??? and what happens when you're using the end of the sucking hose, does it opens with the house moving around...???

Clamps are not necessary. When turning the switch on the vac you can actually see the top part suck down tight on the pail with awesome suction . The unit can be moved around easily on the rolling base .

It is exactly the same principal as the Oneida Dust Deputy
The Dust Deputy® Deluxe | Oneida Air
and every bit as effective, The Dust Deputy can be purchased for $100.00 plus taxes and shipping etc. but then a person does not have the satisfaction of making their own and it was made from odds and ends I already had.

Buying a plasic Dust deputy plus tax and shipping . . . $100.00 plus
Satisfaction of making your own from wood . . . Priceless
 

leehljp

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Joined
Feb 6, 2005
Messages
9,350
Location
Tunica, Mississippi,
Nice setup. I like it. I have the same cyclone model you have and have been planning on hooking it to my lathe, which I just made operational a couple of weeks age - from my move back to the US.

I have a Fein III that I bought last year for the purpose of using primarily on the lathe.

Thanks for posting the picts.
 

moke

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Joined
Dec 30, 2009
Messages
1,231
Location
Cedar Rapids, Iowa
As everything you do William, this is very well done and completely thought out...thanks for taking the time to show us..
 
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