There are other ways to make corian cabachons and round inlays but this is how I like to do it.
First I like to cut them in half.
The vice I have is from Menards and is made for a drill press I made wooden inserts with a v groove and attached them to the vice which already has screw holes! I use this to hold all of my pen blanks for drilling. I cut a piece of 4x4 a little smaller than the size corner to corner of the 2x2 and I also cut about 1/4" of th thickness off so the vice could hold the corners. The hole cutters are also from Menards.
While cutting you might have to use a brass brush to get rid of the build up of hot corian on the teeth
This cutter is marked 1 1/8" on the outside so it makes a 1 1/8" hole but it makes a 1" cabachon.
This shows the hole and plug cutters I have. The ones with teeth work the best but the other ones will work if you work slowly
Cabachons can also be made by glueing the 2x2 to a waste block and turning it round and to the desired size and thickness
A 2" hole cutter(not shown)fits on a 2x2 sample and will cut a 1 7/8" corian round. Don't forget to secure it with a vice!
Good Luck! Alice
First I like to cut them in half.
The vice I have is from Menards and is made for a drill press I made wooden inserts with a v groove and attached them to the vice which already has screw holes! I use this to hold all of my pen blanks for drilling. I cut a piece of 4x4 a little smaller than the size corner to corner of the 2x2 and I also cut about 1/4" of th thickness off so the vice could hold the corners. The hole cutters are also from Menards.
While cutting you might have to use a brass brush to get rid of the build up of hot corian on the teeth
This cutter is marked 1 1/8" on the outside so it makes a 1 1/8" hole but it makes a 1" cabachon.
This shows the hole and plug cutters I have. The ones with teeth work the best but the other ones will work if you work slowly
Cabachons can also be made by glueing the 2x2 to a waste block and turning it round and to the desired size and thickness
A 2" hole cutter(not shown)fits on a 2x2 sample and will cut a 1 7/8" corian round. Don't forget to secure it with a vice!
Good Luck! Alice