Accent Rings using CNC V-carve inlay

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amtechrs

Member
Joined
Feb 6, 2024
Messages
123
Location
Yoncalla, OR
I was asked to show the method I used to create some accent rings in this pen.
PXL_20260510_222136774.jpg

First off, I use VCarve Pro for the CNC programming, as it has a nice feature for creating V-carve inlays where it automatically creates the mirrored plug layout to fit inside the v-carve. This method is popular for inlays in end-grain cutting boards. You can use a variety of tapered bits. I've used 22 degree (included angle) up to 90 degree bits. I used 90 degrees for these rings.

Here is a photo of the initial plugs milled into end grain walnut, and the v-carved pockets in canarywood.
PXL_20260508_145214190.jpg


After cutting the walnut plugs into individual sections, I use CA to glue them into the v-carved pockets.
PXL_20260508_150253291.jpg


And then milled off the excess backing off the walnut plugs back to the surface of the canarywood.
PXL_20260508_151731021.jpg


After that, I milled the contours for the inside bore and outside blank size.
PXL_20260508_152827449.jpg


Then off to the band saw to cut the individual sections and most of the excess backing off. Then sand the residual excess off. I just milled a pocket into a scrap piece, with the pocket depth being the finish thickness of the ring.
PXL_20260508_160600860.jpg


My original idea was to make a diamond-ish pattern ring, gluing two sections face to face. Then I accidentally turned one section 90 degrees and noticed the zig-zag pattern and decided to try that.
PXL_20260508_162329803.jpg
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Yesterday I started making a thicker accent ring section, that will not get stacked (yet). I plan to just add a copper or brass accent shim on both sides.
PXL_20260512_115010716.jpg


Obviously, I still need to cut the excess backing and sand to finish thickness. I used purple heart base, canarywood initial inlay, then re-carved and plugged with walnut. I'll post some finished pictures of that if it turns out. BTW, it took every bit of 5 hours to make four of those 3-tone accent rings to the stage in that photo.

Hope that didn't bore the snot out of you!

Best,
Richard
 
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Hi John,

Here is my layout of the geometry for the 3-tone inlay. For that one, I used a 60 degree bit. So, for this one, my pocket depth was .110", with a .015" glue gap on the plug, and a .030" top gap for the squeeze out. The finished accent ring is .075" thick.

Best,
Richard
diagonal spacer Model (1).jpg
 
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