Depending on how much finish you put on your pen, you have to compensate when you turn and sand your pen. For example, I need to overturn and sand my blank down .005 lower than finished size. My 12 to 15 coats of CA will be just over finished size allowing me just enough extra to sand my finish flat and buff it out ending at the correct finish diameter. Wow, that's hard to say. Hope this helps.
Dave
I like this idea Dave! This solves the problem I have getting bushing off a CA finished barrel and the problem that started this thread of over sizing the barrel due to a thick app of CA.
Question: How do others part their bushings from a CA finished barrel? Parting the bushing with a x-acto knife, parting tool, sanding the CA off the bushing???? Other options???
I dread taking bushings off when I do a CA finish. Thanks for the solutions!