quoting Smitty:
Justin, all mass produced items for any purpose (not just pen related) are controlled for quality using statistical methods. It is not possible to individually inspect each piece and still maintain a reasonable pricing structure.
This is accurate. However, it takes MUCH LESS TIME to completely check a set of components BEFORE you assemble a pen than it would take you to MAKE the same number of threads, etc.
So, from a completely "time and cost" evaluation--kitless will ALWAYS be more expensive to make than an equivalent machined part. And, with proper testing before use, you can be assured the machined part is more durable and functions smoothly.
Hence, if you choose to go kitless, you MUST be a better salesman to command the higher price your product should demand, based on hours spent.
Some here will argue that they are not trying to make money, just have fun. God bless you, it must be nice to be wealthy. For those of us who expect the hobby to pay for itself, time IS WORTH something. I believe Rick and the others who go through the rigors of "shows" have already shown they are trying to make a business, albeit small, of their pens.
Not surprisingly, IAP (several hundred people, mostly guys who share a common "talent") brings out the competitive "juices" for pens that are "posted" on the site. So, the "winner" is the guy who makes the most from the least, showing the greatest ingenuity----which is fine for an internet forum.
Put us all in one large "pen venue" and see what the "pen buyer" will gravitate toward.
If you believe the answer is a "kitless" pen, you should make them.
I am comfortable selling metal threads and their inherent reliability, against a "kitless", sporting less than 1mm of resin, threaded on both sides, yielding a "cleaner" look, until the first time it is dropped.
For you, specifically, Rick--- I think your circumstances are similar to ours, when we did shows. I could "crank out" 40 cigar pens in a day. Take them to the show and sell 30 or so each day. IF I had taken the time to perfect "kitless", it might have been a week or two (fast learner with experience in most of the facets of threading).
OR, in the same 2 weeks, I could have produced a couple hundred cigar pens----not doing so would be SERIOUS lost revenue. Not a gamble I would feel was worthwhile.
YMMV,
ed