Pen Assembly Press

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avbill

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Joined
Oct 18, 2007
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1,973
Location
San Bruno, CA, USA.
I started out with buying a ‘Press Screw’ Lee Valley and Rockler has one in their catalogs. Every thing else were scrap wood from other projects. Cut 2 end pieces 4.5 x 4 x 1. I dodoed a ¾ for the base. That wood is ¾ MDF cut to 10†long. The length looks as if I need to cut it back to 7..5 inches I have only ½†threads on the press as I assembled a slim line. At the left side and end, I drill hole so the press tread could go through. 11/16†hole. I mounted the bracket to the outside. With another piece of scrap wood, I cut a 4.5 x 1.5 and mounted that piece to the other end of the Press screw. Centering it . This block of wood depth was designed so the base of the wood slides on the floor /base of vise. I took more, wood and created a gliding post on each side of vise. So the press block runs smoothly cross the vise. I had have to go buy a screw bolt what was longer than ¾†so I could tighten the screw block to the shaft of the press. I screwed the end blocks to the base of the vise together.


Close-up
200822144629_pen%20assembly%20press%20%2002%20%20.jpg


Full view


200822144729_pen%20assembly%20press%20%20.jpg



Bill Daniels [:p]
 
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Dario

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Apr 14, 2005
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8,222
Location
Austin, TX, USA.
Nicely done but could be "slow" compared to other means. I use an arbor punch (works like a drill press) and is very quick. Before that, I used a wood clamp to assemble my pens :D
 

avbill

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Joined
Oct 18, 2007
Messages
1,973
Location
San Bruno, CA, USA.
I do agree with you Dario its a little slow. BUT I have a heavy hand and not knowing my strength I push the twist mechanism in too far all the time so this was my solve.

bill Daniels [:p]
 

badger

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Joined
Jan 1, 2008
Messages
265
Location
Seattle, WA, USA.
I use my bench vise, with a couple pieces of bamboo with magnetic strips glued to them on the jaws. It works, but I have to be careful not to over pressure.

You're press looks great! I used a screw like that for building a block printing press. Very versatile screw.
 

Randy_

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Joined
Nov 29, 2004
Messages
5,701
Location
Dallas suburb, Texas, USA.
Originally posted by R2

That is very nifty and inexpensive solution Bill.:):):)[^]
If I didn't have my Zylus I would make one of those.

Nice concept and well executed; but not so inexpensive. That screw costs $18.40 and with shipping will probably be around $25.
 

PenPal

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Joined
Nov 29, 2006
Messages
2,708
Location
Canberra, A.C.T., Australia.
Bill,
Real keen solution,one help for me was to buy a tapered reamer from Super Cheap etc that matches the taper of the pen tip,this shares the pressing over a larger area.This means drilling a hole where the tip goes then reaming to shape. Then a recess where the top part fits to make it quick to locate,amazing how small mods make the task fly,then a spacing block to give the depth for the winding mech.
I use a bearing press but if you do not make a lot your device does the job well.
From Downunder Peter.
 

Paul in OKC

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Joined
Jul 26, 2004
Messages
3,092
Location
Oklahoma City, OK, USA.
a heavy hand and not knowing my strength I push the twist mechanism in too far all the time so this was my solve.

bill Daniels [:p]

To keep from over pushing the transmissions on 7mm pens, make a block of wood the proper length, about 3 15/16" long(mine is 3.95) and use as a guide. Works every time on slim line and 7mm Euro's. Been using one for years.
 
Joined
Sep 24, 2006
Messages
8,206
Location
Tellico Plains, Tennessee, USA.
Very nice job on the press. Tried one similar without the screw. I bought the pen press from either Woodcraft or PSI.. after two pens I sent it back.. I had trouble with alignment when the pen was horizontal... like Dario, I use an arbor press from HF.. fast, not too expensive and everything is vertical and I can control the pressure much easier.
 

spin613

Member
Joined
Feb 18, 2008
Messages
18
Location
East Longmeadow, MA.
i use the Z-vise, an aluminum benchtop clamping system by Zyliss, equipped with plastic jaw covers. it was a couple hunded dollars, and definatly worth it. it has many uses for a general woodworker, but using it for pen assembally is wonderfull. it has a quick release and very fast. i recomend it for those who have it in there budget.[:p]
 

spin613

Member
Joined
Feb 18, 2008
Messages
18
Location
East Longmeadow, MA.
i use the Z-vise, an aluminum benchtop clamping system by Zyliss, equipped with plastic jaw covers. it was a couple hunded dollars, and definatly worth it. it has many uses for a general woodworker, but using it for pen assembally is wonderfull. it has a quick release and very fast. i recomend it for those who have it in there budget.[:p]
 

sdemars

Member
Joined
May 17, 2008
Messages
318
Location
Louisiana, USA.
If you go to ENCO, www.use-enco.com - They have a (1) TON Arbor Press on sale for $28.00. If your total order is over $50.00 you get free shipping. So I ordered the below. This way I get an ARBOR PRESS & a very nice cushioned anti-fatigue mat to go in front of my lathe for $52.54.

To get the free shipping you have to give the phone operator this code - WBJP8

Below you can see exactly what I ordered . . .
--------------------------------------------------------------------------------
Model No. Description Qty. Price Tax Ext. Price
805-1010 1 TON ARBOR PRESS IMPORT SINGLE LEVER TYPE 1 $28.95
CR510-1368 1/2"X2'X3' BLK/YLW DIAMOND SOF-TRED MAT 1 $23.59

Sub Total $52.54
Shipping FREE ! ! ! on 60+ pounds is a deal . . .
 

gatornut

Member
Joined
Mar 11, 2008
Messages
11
Location
Marietta, GA, USA.
Here are a couple of pics of my "pen press". It's a potato wedger that I bought at a thrift store for $10.00. I glued a piece of masonite to a piece of plywood and mounted it where the blade would have been attached and also mounted another piece of masonite onto the "pusher" and Bingo a great pen press. You can buy the wedgers new at Northern Tool for about $40.00. About 50 times as sturdy as the real pen presses sold by PSI and everyone else.


200861119417_penpress1.jpg



200861119440_penpress2.jpg
 

randyrls

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Joined
Feb 2, 2006
Messages
4,829
Location
Harrisburg, PA 17112
Originally posted by spin613

i use the Z-vise,


The Zyliss is a beautiful piece of engineering...

I always think "What else can I use this tool for?" before buying a tool. I want the tool to do more than one task. My pen press is a wood vise with a quick adjust. Wood jaws.
 
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