I purchased an El Grande and Churchill kit from a local WC store in December. I bought the bushings that were for these kits and the only mandrill they offered. Both sets used the same bushings.
When trying the bushings in the tubes they fit fine ( about .0005 difference ) but my problem came in when i wanted to put the bushings on the mandrill. There was about a .040 diameter difference in bushing/mandill fit. Yep that was about .040 and not .004 difference. I didnt check the wall thickness as i never figured i needed too.
I called and asked about a larger mandrill shaft but they said they only carried the one size and it will work. The guy at the store told me to use the existing bushings with my mandrill but be sure to tighten it up good. He said it will all work out fine that way. [V]
Now you should have seen what that looked like and i did try to center them the best i could. By the way i never even put them on my lathe and tried it. I only imagined what would happen if the bushings shifted on the mandrill when running it. I think they need to get a larger size mandrill shaft for these bushings like other suppliers do.
Ok the story does have a good ending as i work in a machine shop and have access to lathes so i can make bushings that fit my smaller mandrill shaft. I turned the ods and bored the ids myself. I now have bushings that have at most .0005 difference between the bushings/tubes and .001 difference between the bushing/mandrills. Now this set runs a lot truer. [^]
If i want to get the Sierra kit do i need to make my own bushings or will they have the problem solved soon? If i had a way of knowing the correct bushing size i might be able to make a set for the Sierra's kits i want to get. If they cant get it right i know i can. [
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Chris