For all of us anxiously awaiting an answer to this question it has arrived! The following Guardian was made by drilling at 1100 rpm with lots and lots of pure water as coolant. I kept the bit cool and only drilled about a quarter of an inch at a time. With that done I painted the inside with a metallic silver (hard to work with). Then turned as usual. Looked like heat+wd-40+paint was too much for the blank to handle. So George, I don't know what you did, but this way works and I have proof. CaptG, thanks for the help, yet again your information was correct, I don't know how you do it, but you are very knowledgeable about everything. Thanks for everyone's help and hope you enjoy your lucite!