My take on a pen mill

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BigShed

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Feb 14, 2008
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Having been inspired by 2 pen turners, Penpal and Skiprat, I have made a pen mill attachment for my milling machine. Penpal made his from a Clisby Miniature metal lathe, Skiprat made his from scratch as an attachment to his metal lathe.

I was going to use Skiprat's idea and adapt it to be used on my mill but a couple of weeks ago I picked up an old wood turning attachment for a power drill from Ebay (photo 1). It cost me the princely sum of $20, couldn't have bought the aluminium need for that!
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As the overall length, even after I cut the attachment bed in half, exceeded the length of the mill table I had to provide a base plate which attached to the miil and in turn takes the pen mill attachment (photos 2 & 3)

As the turning attachment was designed to take a 42mm collar of a power drill I decided to use the front part of an old, dead, Bosch drill that has been kicking round the shed for years (one day...........). I cut the front of the drill off just behind the gear box and milled the whole thing flat.
(photo 4)

I then made up a frame from 40x12 aluminium to take a 12mm shaft which has been drilled with an 8mm recess to slip over the Bosch drill shaft and attached with a 3mm grub screw. (photos 5 and 6)

Next was making a 6mm thick aluminium plate, turned to 160mm diam on the metal lathe, fitted with an aluminium bush and attched to the 12mm shaft with a grub screw (flat milled on shaft).(photo 7)

At present there are 2 sets of index holes in this dividing plate, 1 set of 12 and 1 set of 18, have another groove left for another set.

The whole thing fits together quite nicely (photo 8), next step is to mill some logitudinal grooves in pen blanks, or flats, and start playing.

Another addition to this contraption will involve extending the X axis lead screw and put a small gear on this to drive the divider plate to achieve some spirals, as Skiprat has done and similar to the Beall contraption.

Am I having fun yet? You bet!
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jhs494

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Very nice work. It is looking good. I have been tossing this idea around myself to go on my mill, but I am having trouble finding inexpensive gears to use.
I am looking forward to seeing how you adapt it to your tables lead screw.
Please keep us posted, and thanks for sharing it with us so far!
 

skiprat

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Beautifully made Fred!!!!!:biggrin: I've made another one too, but it doesn't look as nice as yours. But I wanted a rock solid one for milling metal and I made it out of thick angle iron. Looks as ugly as sin, but works great.


When you get around to extending the leadscrew and adding gears, then you should make a simple goluiche (spelling??) crank at the same time.
You know how an old steam train has the links between the wheels? Just like that, but using the holes in the index ring to vary the pitch of the wave pattern. I know that is not well explained but I'm sure you understand. I could draw a sketch if you want.

Again, very well done:biggrin:

OK, still in time for an edit:biggrin:
In the pic below, imagine the big wheel as your index ring and the small wheel as your leadscrew. a full revolution of the leadscrew will move the index ring back and forth in an arc proportional to the radius of both of the link connections. Hope it makes sense:biggrin:
 

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BigShed

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Thanks guys for the nice comments.

Steven, I am looking at all sorts of possibilities, I have 3 books on Ornamental Turning here from3 different libraries. I think I am in danger of becoming a "tool junkie" in stead of making pens:eek:

Thanks for your sketch, wasn't sure what you were getting till I saw the sketch.
 
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