I started by cleaning and inspecting the motor and verifying that I have good compression in both cylinders. I also cleaned the reed valves and painted the twin pipes that came with the sled, hope to have them installed next week but I have to verify that it has the correct main jet first. This isn't really a big deal as I need to strip down the carbs and inspect the boots anyway.......getting a nasty mid range fade in deep powder and hill climbing. I'll seal the hood vents as well. Keeping the snow out of the motor is a constant battle in back country ridding here in AK. Our snow is very fine and it finds it's way into anything that isn't sealed. Most of the ride yesterday I couldn't see more than the handle bars of my sled. EPIC powder day!
The windshield was a mess so I cut it down to make a shortie. It fits my ridding style better, shorties dont brake when you roll the sled and it saves about 2 pounds of weight. Then I removed the tow bar, who puts a tow bar on a Summit for cryin out loud, and the gear rack saving about 9 pounds. I remounted the tail light on the seat back.........trail safety is important even though I rarely ride trails.
Lastly I lubed the chassis and skid and did a general inspection........the limiting straps were trashed so those had to be replaced immediately! Note the sled sits just a bit higher with the new limiting straps in place? They were very worn and stretched!
I also did some minor tweaking on the suspension and motor, but thats more adjusting the machine to me than repair or customization.