Resin Outline

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Cwalker935

Member
Joined
May 18, 2014
Messages
3,506
Location
Richmond, Va
The Richmond Woodturners will be discussing casting resins at our next meeting scheduled for Thursday. I am trying to put together an outline to help facilitate the discussion. The attached represents my experiences and thoughts. I would appreciate any constructive feedback. I know there are additional brand products and vendors, but I am only trying to hit the highlights and provide easily available sources. It is not my intention to be endorse any particular product or supplier.
 

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JohnU

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Joined
Jan 31, 2008
Messages
4,951
Location
Ottawa, Illinois
I think you have a good start. I would add a bit on safety equipment like nitrile gloves, eye protection and respirator. Also…

PR - very strong odor and should be used in a well ventilated area or with respirator, and how it finishes to a very clear glass like shine, and Only requires 3-4 drops of catalyst per ounce of resin.

Epoxy - the softest resin with less of an odor than PR but harder to get a shiny finish.

Urethane - no odor, working time varies "clear" (7min) vs "clear slow" (12 min). If making a deeper pours, use "clear slow" to avoid thermal cracking. Also available in "tan- white or black" (3 min working time). To maximize your working time, use an electric drill to mix. If your seeing white streaks or film in the cast it wasn't mixed throughly and if there is foam is was exposed to moisture.

Not all dyes are compatible with all resins. Use the dyes made for each type.(PR dyes won't work with Urethane resins) Micas work well with them all except for "tan - black - or white resin" because they cure opaque and will drown out the mica. And although pressure isn't needed for all of them, if casting tube on material or embedded objects - pressure should be considered or used if possible to avoid air hanging up along the material.

Feel free to reach out if you have any questions. I've been demoing casting for several years and use PR and Urethane all the time.
 

Cwalker935

Member
Joined
May 18, 2014
Messages
3,506
Location
Richmond, Va
I think you have a good start. I would add a bit on safety equipment like nitrile gloves, eye protection and respirator. Also…

PR - very strong odor and should be used in a well ventilated area or with respirator, and how it finishes to a very clear glass like shine, and Only requires 3-4 drops of catalyst per ounce of resin.

Epoxy - the softest resin with less of an odor than PR but harder to get a shiny finish.

Urethane - no odor, working time varies "clear" (7min) vs "clear slow" (12 min). If making a deeper pours, use "clear slow" to avoid thermal cracking. Also available in "tan- white or black" (3 min working time). To maximize your working time, use an electric drill to mix. If your seeing white streaks or film in the cast it wasn't mixed throughly and if there is foam is was exposed to moisture.

Not all dyes are compatible with all resins. Use the dyes made for each type.(PR dyes won't work with Urethane resins) Micas work well with them all except for "tan - black - or white resin" because they cure opaque and will drown out the mica. And although pressure isn't needed for all of them, if casting tube on material or embedded objects - pressure should be considered or used if possible to avoid air hanging up along the material.

Feel free to reach out if you have any questions. I've been demoing casting for several years and use PR and Urethane all the time.
Great input! I am incorporating all of your comments.
 

its_virgil

Member
Joined
Jan 1, 2004
Messages
8,118
Location
Wichita Falls, TX, USA.
TurnTex.com is by far the best place to purchase Alumilite Clear, clear slow, white and dyes and tints. Curtis sells so much that freshness is never an issue. His customer service is the best. Just saying. Not affiliated. Just a happy customer.
My experience is resins from the box stores can have freshness issues. Also, polyester resin is not necessarily brittle. Brittleness is a function of the MEKP used. As John U mentioned, 3 or 4 drops per ounce is all that is needed.
Do a good turn daily!
Don
 
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