Originally posted by rstought
I'm a "dipper", too, and have gotten very good results using Deft Waterborne Clear Wood Finish (gloss).
I have created some little jigs using 1/4 threaded rod and 1" flat stock where I can dip both pen barrels at the same time (later variations of the jig have the capability of doing 4 barrels at a time, which saves time). I use the appropriate bushing on the lower end of the barrel and a little Delrin cone that I have turned on the upper end of the barrel (the cone's main purpose is to plug the hole, but it also allows some lacquer to coat the ends of the barrel. I always need to do a little touchup sanding, so I don't know how much value this provides. Might make sense just to use thin CA). I then slide the barrels onto the rods, secure them with wingnuts, and dip the barrels into the lacquer. I let them hang, drip and dry for about 1.5 hours, then reverse them on the rods and dip for a second coat. After another 1.5 hours of dripping and drying, I remove them from the rods and hang them up on some little hangers made from some stiff wire, and let them cure for about a week before finishing them. "Finishing" in this case refers to buffing them out on the lathe with a little EEE cream, some plastics polish, and some Ren Wax. Cleanup of the bushings, wing nuts and Delrin cones is easy - I just submerge them all in a little lacquer thinner, and after about an hour the stuff just falls right off.
I have found that the use of the bushing on the "drip" end of the barrel allows the excess lacquer to roll right off with no globbing or unexpected accumulation (although bushings on BOTH ends doesn't seem to work as well - this DOES tend to lead to globs on the upper end). On the rare occasion when the planets are not aligned and I DO end up with a little glitch, it is usually easily knocked down with a (very) little wetsanding with 4000 grit Micromesh prior to my normal finishing routine.