Magpens, you are correct. It is 7.44~ x51mm. my error.
OK, so that means that the kit you have is not a "normal" slimline because the brass tubes are a little bit larger.
There is nothing wrong with that .... it is just different and non-standard.
But you are going to have a problem getting bushings of the exact right size.
Also, if you want printed instructions, they could be hard to find. . That is not really a problem after you have a bit of experience.
In order to get that experience, you might want to make a couple of slimline pen kits that are standard. . I would suggest PSI or Berea.
You could go ahead with the kits you have, but you will probably be depending on other people, and those other people probably won't have experience with those exact kits. . General principles do apply, but there could be a few minor uncertainties.
Most of us who have made slimlines would have no problem applying our experience to your kits.
So it just means that you will be asking quite a few questions ..... no problem for me ..... just makes things a little slower for you when you have to wait for the answers.
Also, the bushings will be a problem for you. . For many of us, that is not a problem because we don't even use bushings any more.
We use a technique called Turning Between Centers (TBC) and we can tell you how to do that if you want to go ahead with that.
You can read instructions online for the PSI slimline ( ....
www.pennstateind.com .... )
and also for the Berea slimline ( ....
www.bereahardwoods.com ....) .
Definitely advise you to do that. . Instructions assume you have the bushings, so bear that in mind.
Oh .... the drill size. . Probably around 7.8 mm diameter is what you will need .... that is not a standard size, so lets see if there is a close equivalent. . 7.8 mm = 0.307" ..... you can probably actually buy a 7.8 mm drill as a specialty item from a machine shop supply store
close equivalents would be ....
1) 19/64" (0.297" ... probably a little on the small side .... keep in mind that the ACTUAL tube size is 7.44 mm = 0.293")
2) N-size (0.302" ... close & maybe the best fit .... can be bought from a specialty tool store)
3) 5/16" (0.3125 ... probably a little large, but not too bad .... definitely worth trying on scrap wood to see if the fit is close )
5/16" drill is easy to get . . Drill sets from Big Box Store would have it. . Also probably available as a single drill bit in shrinkwrap pkg.
Once you drill the hole, you are going to glue (epoxy) the brass tube in, so the glue will take up some slack if it's not too much.
The hole you get from a particular drill is usually a bit smaller that the drill size and the difference in size depends on the material
For wood the "shrinkage" is more than for plastic.