Keystock as sled rails??

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RAdams

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Anyone ever use keystock to make sledrails for a tablesaw sled or similar? I have one small piece (about 2" long) that is a perfect fit for the slots on my tablesaw. I was considering getting a couple of sticks to cut and use on a heavy duty frame miter sled. I have worked with it some in the past and think it might work well, I just don't have alot of experience with plywood. I don't know how much movement it would have. The keystock is a perfect fit, so there is very little room for movement in the base of the sled. Any thoughts?
 
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if it fits..why not..people made sliders out of wood for many years..it would wear & new pieces had to be made...anything that slides freely, but not sloppily will wor..if you want 100% precision I think you have to invest in adjustable metal slides
 
OOOps forgot..plywood is excellent for your project..most people use baltic birch as it is very stable & makes great jigs...but folks also use leftovers from cabinet stores..the slick covered stuff
 
Yeah, my first ever jig is Baltic Birch. Just thought it might tighten it all up a bit.
 
Drill tap and thread the stock. sand the sides with progressively finer grits to polish them to slide easier. router an 1/8in groove in the bottom of the sled to help keep alignment. Mike
 
I really like melamine for my jigs. It's relatively inexpensive and it is very stable. Virtually any solid material that fits a table saw slot will work for runners. I usually make mine from QS White Oak since I have plenty of scrap.
 
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