Drill size for 1 1/4 tap

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larrystephens

Member
Joined
Dec 4, 2006
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325
Location
Arlington, Texas, USA.
I am making a vacuum fixture for my 1 1/4 headstock and have a 1.25x8 tap. Chart says I need a 1 11/64" drill bit. Wondering if anyone has done this and what range of drill bit would work. I am drilling into HDPE material.
 
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I am making a vacuum fixture for my 1 1/4 headstock and have a 1.25x8 tap. Chart says I need a 1 11/64" drill bit. Wondering if anyone has done this and what range of drill bit would work. I am drilling into HDPE material.
Hey Larry: I have made several adapters with using a beal trap and drilling with 1 1/8 bit in HDPE material . Go slow and use lot of lube
 
1 11/64 converts to 29.77 mm, so a 30 mm may work as well. That said, since you have a lathe…how about hollowing a blank on the lathe? No need to buy a bit that way.
Earl
 
In making my vacuum chuck, I was planning on glueing 6 pieces of HDPE to make a block that I would turn round, tap a 1.25 thread, and fashion a vacuum cup on the other end. Well, as I started trying to round the block, the glue gave away and the pieces went everywhere. Luckily I was wearing my helmet even though I didn't need it. I had the pieces glued horizontally, would it work if I had them vertically, or should I use wood to make my fixture?
 
In making my vacuum chuck, I was planning on glueing 6 pieces of HDPE to make a block that I would turn round, tap a 1.25 thread, and fashion a vacuum cup on the other end. Well, as I started trying to round the block, the glue gave away and the pieces went everywhere. Luckily I was wearing my helmet even though I didn't need it. I had the pieces glued horizontally, would it work if I had them vertically, or should I use wood to make my fixture?
Larry; What I use if from Taps plastic 3 inch round stock of HDPE also you can find HDPE on eBay.
 
... the glue gave away and the pieces went everywhere ... would it work if I had them vertically, or should I use wood to make my fixture?
I don't think you'll be successful gluing HDPE in any orientation; if you want to use a man-made material, both HDPE and acetal (Delrin) can be threaded easily and are available in 2.5" or 3" diameter round rods.

For the threaded glue-blocks I've made from wood, I've drilled 1_1/8" for my 1_1/4" x 8 tpi Nova 1624 lathe.
 
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