Do I Need A Better Forstner Bit Extension?

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civilwartalk

Member
Joined
Nov 25, 2020
Messages
96
Location
WV, USA
I purchased a WoodRiver - 3/8" x 4" Forstner Bit Extension at my local Woodcraft store, so I could extend the reach of my 1 inch forstner bit for making Pepper Mills and other projects. I even purchased a WoodRiver 1 inch Forstner bit because I wanted something that was sharp for my first Pepper Mill.

However, I had a few problems with this set. The bit fit in the extension with a lot of slop, but at first it did center ok, and I could tighten the forward hex nut in the extension, but when I tightened the rear nut the whole bit moved and wasn't centered anymore in the extension. Fiddling with it, there is a shallow groove in the drill bit for the forward nut, and there is a cone at the rear that aligns with a point on the base of the shank.

The shank below the bit's cutter head is larger, perhaps 1/2" in diameter, then it reduces to the 3/8" round shank (not hex, no flats as far as I recall) that fits in the extension. It seems like the extension uses the larger part of the shank, and the point at the end of the shank as contact points to center the bit. As soon as I apply pressure with the lower nut, the point slides out of place, and the whole bit sits at a 2 or 3 degree angle from straight and centered.

If I try to run the extension without tightening the second nut, I was able to make cuts, but eventually the bit ends up spinning, and it was very frustrating, and I almost got the bit stuck twice. I didn't attempt to run the extension and bit when it was misaligned, that didn't seem safe.

I am considering buying a new 1" Carbide Forstner bit from Woodline, it has a 3/8" hex shaped shank, I figure that will help make quicker easier cuts, and maybe help stop the bit spinning against the nut, and maybe the hex shaped shaft will use up some of that slop I'm fighting?

Or did I buy a lemon for an extension? What extension would you recommend if I were to buy a replacement?
 

jttheclockman

Member
Joined
Feb 22, 2005
Messages
19,132
Location
NJ, USA.
Not sure how long you need because I do not make peppermills, but why not just buy a longer shank forstner bit?? There are other companies.

https://www.rockler.com/long-shank-...lers&msclkid=bea3f40dc9c9196d23b494e82015da96

But if you use an extension, you want something with setscrews to tighten down on. But warning if accuracy is important, no extension will give that unless it is tooled for the bit because of slop. Just fact.

https://www.amazon.com/Fulton-Exten...hvlocphy=&hvtargid=pla-4583795267889654&psc=1
 

civilwartalk

Member
Joined
Nov 25, 2020
Messages
96
Location
WV, USA
Not sure how long you need because I do not make peppermills, but why not just buy a longer shank forstner bit?? There are other companies.

https://www.rockler.com/long-shank-...lers&msclkid=bea3f40dc9c9196d23b494e82015da96

But if you use an extension, you want something with setscrews to tighten down on. But warning if accuracy is important, no extension will give that unless it is tooled for the bit because of slop. Just fact.

https://www.amazon.com/Fulton-Exten...hvlocphy=&hvtargid=pla-4583795267889654&psc=1

Well, for a 12" peppermill, I take about 3" off for the top, so I need to drill an 8" hole through the body. I drill from both ends for that job, and some of the shank would fit inside the chuck, but also, some of the chuck does fit into the hole.... I'm thinking if I bore the larger sections out for the grinding mechanism, then my chuck may fit even deeper into the blank, so that longer bit might reach far enough without an extension to do what I need.

That may actually do what I need!
 
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