Cutting Blanks - Chopsaw method

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Sep 30, 2007
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829
Location
Halifax, Canada.
Hi everyone, I thought I'd post my set-up for cutting blanks as I noticed numerous posts in the past about the various tools and methods used:
Keep in mind safety should always be top priority! Never do anything you're not comfortable with, PLEASE!!
I use a compound mitre saw, it's a 12" Dewalt with a Forrest 'Chopmaster' and gives me smooth, accurate cuts, I use it for my puzzlemaking as well so I routinely need to dial it in to within thousand's of an inch.
The first thing I did was make a 'Zero clearance throat insert', not all that difficult, simply remove your existing plastic one and use it as a pattern for one with the exact thickness you need.
The next most important step is making sub-fences, the first one gets attached to the original fence that is part of your saw, with a 'T Track' slot installed in a groove for adjustability of the next sub fences wich again have the same 'T track' slot for a Stop block. I attached a pic, I hope this was helpful, if you need more pics or info, don't hessitate to contact me and again please work safe:D

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