Bill,
Its great to be back, wow, a lot of new members and now the IAP is official. You leave for a while and things change, go figure

. I have been burning the candle on both ends with a family crisis (Mother's health disingrated rapidly) and keeping the flatwork business going. A lot of life lessons have been learned this summer for me. Sorry, didnt want to get carried away here.
What brand is the 5 minute epoxy do you use? I have noticed the heating issues also with sharp tools as well, and keep water by the lathe for the tool, so how do you keep the acrylic cooled down while working with it? Maybe this is a stupid question, but I would sure like to know.
Jwoodwright - thanks for your response, I pretty much follow your process except for the larger bit for expansion, do you do this to eliminate the floating problems that sometimes occur with the barrels? or just give it more room to expand for a better grip? What do you do for friction heating while turning? this is where I get into trouble even with very sharp tools, the barrels start to spin from glue breakdown. Maybe patience is a keyword for me here

. Last question, what poly glue (if not Gorilla)do you use?
Again thanks for the welcome back, Bill