Mike; Your bushings are always going to be the same size, it's your fittings that may change sizes from one kit to another, so even if you undersize your bushings they may not be correct for the finished size you want to obtain. If you are to the point of careing about the size of the buildup of your finish, you definitly need to purchase a calipers. Go to Harbor Freight and buy the Pittsburg digital readout caliper on sale for about $10, regular $24.95, it reads in both inches and MM with the press of a button, to get it for under $7.50 use the 25% off cupon. I just can't, for the life of me, see anyone turning anything that is based on finished diameter in MMs or thousands, without using a calipers. In answer to your question. Since I will often use my mini metal lathe, and I have extra sets of bushings, I will turn down or cone a set of bushings in order to get undersize. You have to remember that when you turn under size you are decreasing the thickness of your blank also. My solution to this is turn to size, sand to 1200, apply my finish, and resand to 1200. Now, before I polish my blank, I will run the lathe and take a metal file and just round over the ends of the blank down to the desired size, and polish. Or, after polishing the blank and squaring off the ends on the disk sander, I will take a file and camphor the sharp edge of the blanks and seal them with fingernail polish hardner. Don't buy a caliper with plastic jaws if you intend to take measurements with the lathe running, they will melt!! Just a wild guess !! In the end, I would never put my trust in bushings for exact measurements, unless you have measured both bushings and fittings !! Jim S