I've been having no end of issues trying to backpaint pen blanks. Almost every pen, I get one or more of the following issues:
- Paint appears crackled in the final pen.
- Scratch lines show through where the paint didn't seep in.
- Sanding to remove scratch lines makes the bore hole too large, and the tube is no longer snug, leading to concentricity issues or ruining the blank.
- Paint is too thick, and tube scrapes it right off on insertion.
- Paint is too thin and the tube still shows through.
- If I use painted tubes instead, I can see the adhesive.
I'm currently using CA glue (Starbond thick), which I suspect may be the issue with the first bullet. I'm willing to give something else a shot, but I've had the same issue with Gorilla glue. Any suggestions for a decent epoxy?
I'm drilling the blanks on my lathe, then hand-sanding longitudally starting with ~240 grit and up to a minimum of 600. In the past, I've sprayed the blanks, but I find that I'm wasting so much paint and not getting great coverage in the middle of the blank, especially on 7mm pens. I've recently switched to brushing on acrylic paint, which I suspect is not of a great quality. I'm also looking into a better paint. But at the moment, I'm struggling with even coverage and finding a balance between too thick and too thin. I let the paint dry for at least 24 hours, if not more, before gluing the tubes in, then proceed to turn as usual.
I'd also appreciate any suggestions on common mistakes, tips and tricks, or specifics of where I might be going wrong. And if I haven't given enough detail, let me know what else I need to post.
This is frustrating enough that I'd completely forgo any non-wood blanks if they weren't so in demand. Between the stringy mess involved with turning them and the PITA of backpainting, it wouldn't be worth it if people didn't like them so much.