I have made a couple of them and you need to be exact with the length of blank you are using. I am using the kits supplied from WoodCraft. I had one blank that was 1/16" too short and the internals did not fit properly. I ended up adding a piece of lead wire that I use for fly tying to the threaded end to make up the difference. It worked out ok. You cannot even tell it is there.
The instructions say:
1. Cutting Blanks
[FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]Cut a blank to a minimum of 2" x 2" x 2 [/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]3[/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]/[/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]8[/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]".
[/FONT][/FONT]2. Drilling Blanks
[FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]Using a [/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]1 3[/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]/[/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]16[/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]" brad point bit drill a hole lengthwise through the center of the blank. Once the hole is drilled, cut the blank to exactly 2 [/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]1[/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]/[/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]4[/FONT][/FONT][FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]" long. [/FONT][/FONT]
[FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT][/FONT][/FONT]
[FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]When they say 2 1/4" long they mean it.[/FONT][/FONT]
[FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT][/FONT][/FONT]
[FONT=Swis721 BT,Swis721 BT][FONT=Swis721 BT,Swis721 BT]Paul
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