Making sheet metal roses

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JTisher

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Not sure where to post this, but here goes.
1) Start out with a pattern
You can also take apart fake flowers and use them as your pattern
2) transfer your pattern to the sheet metal of your choice. I recommend brass or copper they're easier to soften when they work harden.
3) cut every thing out and carefully either sand or file all edges. Be careful the edges are very sharp until this is done.
4) drill the centers on all of your pieces for a snug fit on your stem. For the included pattern 4 gauge ground wire works well. The hole doesn't have to be perfectly centered just close.
5) slide all pieces onto the stem in the proper order, then starting at the end attach each piece with solder (hot glue works for aluminum)
........Continued........
 

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JTisher

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Dec 15, 2013
Messages
86
Location
Olmsted Falls, Ohio
continue

6)slide each piece up yo the one in front and solder each piece until all are soldered.
7) starting in the center bend up two opposing petals. bend them into a U shape so they interlock. continue bending petals up and making a curve to them working in a circle around the flower. After all the petals are formed use needle nose pliers to bend the tops of the outer petals out
8) solder on some leaves and it's finished

Sorry if I forgot anything and for the pic quality
Joe
 

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JTisher

Member
Joined
Dec 15, 2013
Messages
86
Location
Olmsted Falls, Ohio
The filing and sanding take longer than the rest of the construction. This one was just a cut up coke can posing for pictures. :wink:
Joe
 
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