Another Aluminum Pen

Signed-In Members Don't See This Ad
See more from bluwolf

bluwolf

Member
Joined
Oct 2, 2008
Messages
995
Location
SW Florida
After the first try with the triple start tap and die I figured I try another one in aluminum. I made all the parts for this one except the clip. I think I'm going back to acrylics for a while after this one:biggrin:

Mike
 

Attachments

  • altsclosed.jpg
    altsclosed.jpg
    104.4 KB · Views: 617
  • altsopen.jpg
    altsopen.jpg
    113.2 KB · Views: 651
  • altsprts.jpg
    altsprts.jpg
    129.1 KB · Views: 621
Signed-In Members Don't See This Ad
Joined
Jun 28, 2010
Messages
1,830
Location
Pineville, Louisiana
VERY nice, I want to do one. What type of aluminum did you use? the stuff I tried one time just left chatter marks no matter what I did.
The triple thread tap that everyone is talking about, does it come with all the taps needed or are there other components needed?
 

Manny

Member
Joined
Jan 15, 2009
Messages
849
Location
Rancho Cucamonga, Ca.
VERY nice, I want to do one. What type of aluminum did you use? the stuff I tried one time just left chatter marks no matter what I did.
The triple thread tap that everyone is talking about, does it come with all the taps needed or are there other components needed?

Just a tap and die for the cap to join the body.

Tap is used to thread the inside of the cap.
Die is used to thread the outside of the pen body just above the nib.

All other threading is done as you prefer.

Did you slow the lathe down? I found that excessive speed with alum caused real bad chatter for me. I think there is a chart somewhere that shows the theoretical proper speed. I will hunt for it. Alum Experts please chime in. (cough) Johnnycnc (cough) Skiprat (cough) Butch and all the others.

Manny
 
Last edited:

skiprat

Passed Away Mar 22, 2022
In Memoriam
Joined
Oct 19, 2006
Messages
7,812
Location
In a Skip in Wales
The more I look at this pen, the more I think you should have kept it quiet. :eek: Why??? Cos then you could have submitted it to the PMG for possible acceptance.

The quality of workmanship that is being shown recently by you and other relative new guys is inspiring, even to the guys that have been doing it for a while. :wink:

Again, very well done.
 

mredburn

IAP Activities Manager
Staff member
Joined
Jul 5, 2009
Messages
8,753
Location
Fort Myers FL
The more I look at this pen, the more I think you should have kept it quiet. :eek: Why??? Cos then you could have submitted it to the PMG for possible acceptance.

The quality of workmanship that is being shown recently by you and other relative new guys is inspiring, even to the guys that have been doing it for a while. :wink:

Again, very well done.


Have you looked on the gallery Page Skip, Next to Seamus and Below Toni"s:biggrin:
http://penmakersguild.com/browse.php AKA Mike Roux


Dang Mike I think your Pictures are getting better also...................
 
Last edited:

bluwolf

Member
Joined
Oct 2, 2008
Messages
995
Location
SW Florida
Nice! What did you use to notch the recess for the clip?
I've tried dremel and file and still can't get it to look perfect.

I used to do it that way too. But like you, it was never quite the way I wanted. I built a bracket to hold my laminate trimmer (small router) on my toolpost and used an 1/8" router bit. 3/16" would have been perfect but I couldn't walk in and buy one:) So I cut an 1/8" slot then raised the setup a 1/16" and made another pass.

Manny

VERY nice, I want to do one. What type of aluminum did you use? the stuff I tried one time just left chatter marks no matter what I did.
The triple thread tap that everyone is talking about, does it come with all the taps needed or are there other components needed?

Manny answered your other questions about the taps and dies. The only thing I'll add to that is that Skiprat's (Steven) suggestion that something like an M12x1.75 tap and die will give you very good results if you don't have the triple start set up. I made a couple with that to get into this and I thought it worked quite well.

As for the aluminum, I used 6061-T6.

Mike
 

Mapster

Member
Joined
May 21, 2010
Messages
505
Location
Orlando, Florida
Hey Mike, that is a great pen. I will have to come by and see it in person sometime. I love the nib section and how clean the threads are. I don't blame you for going back to acrylic, but maybe you should try a mix of lets say..... corian with aluminum accents. Try mixing materials and see how it looks, could be cool, kind of like your peek hole pen that had acrylic underneath.
 

bluwolf

Member
Joined
Oct 2, 2008
Messages
995
Location
SW Florida
Hey Mike, that is a great pen. I will have to come by and see it in person sometime. I love the nib section and how clean the threads are. I don't blame you for going back to acrylic, but maybe you should try a mix of lets say..... corian with aluminum accents. Try mixing materials and see how it looks, could be cool, kind of like your peek hole pen that had acrylic underneath.

Marshal you know you're welcome any time. I was actually thinking about that. Maybe an aluminum cap with an acrylic barrel. Give me a call and stop on by, show me what you've been up to. Have you made any progress getting your shop set up?

Mike
 

bluwolf

Member
Joined
Oct 2, 2008
Messages
995
Location
SW Florida
Mike,
I can't wait to see that one in person. Did you cut both threads with a die on the nib?

Cris,

Yeah, I did. Of course the one is the triple start. I would have preferred for the thread into the body to be a bit finer. But I worked with what I had. I'll probably go looking for some finer one for the next one.

Mike
 

BKelley

Member
Joined
Jan 31, 2010
Messages
891
Location
Tucker, Georgia, 30084
That is one real nice pen. I've made a couple of aluminum ones so I know what you went through. Did you use 6061-T6 or 7075-T6. The ones that I made were 6061, but want to try the 7075. Thanks for sharing you wonderful work with us.

Ben
 

seamus7227

Member
Joined
Mar 18, 2009
Messages
6,220
Location
Wichita Falls, TX
It may just be the photo, but it looks like the lower barrel is brushed aluminum and the nib is polished? If this is correct, how did you achieve that look, if you dont mind me asking. That really does look sharp! Very nice! And If you aren't happy with it, I would be happy to trade something for it!:biggrin::biggrin::biggrin:
 

bluwolf

Member
Joined
Oct 2, 2008
Messages
995
Location
SW Florida
That is one real nice pen. I've made a couple of aluminum ones so I know what you went through. Did you use 6061-T6 or 7075-T6. The ones that I made were 6061, but want to try the 7075. Thanks for sharing you wonderful work with us.

Ben

Ben,

I used 6061-T6 although I understand 7075 works nicely also.

It may just be the photo, but it looks like the lower barrel is brushed aluminum and the nib is polished? If this is correct, how did you achieve that look, if you dont mind me asking. That really does look sharp! Very nice! And If you aren't happy with it, I would be happy to trade something for it!:biggrin::biggrin::biggrin:

Seamus,

The cap and lower barrel are both brushed. The nib and finial are both polished.

The brushed finish is 400 then 600 wet/dry sandpaper with some cutting oil on it while it's spinning on the lathe. For the polished I just continue on with an old set of micromesh I just use for metal. I go up to 4000 which looks pretty good then I use Flitz metal polish.

What I would like to try is the bead blasting that someone else (I'm sorry, I forget who did it) to replace the brushed finish. I thought that had a very intersting look to it.

I've always preferred brushed to polished mainly because I like the look. But also because it hides scuffs and fingerprints much better. Although, I thought the finial and nib needed to be polished to give it some contrast.

Mike
 

Dalecamino

Local Chapter Leader
Joined
Jan 2, 2008
Messages
14,572
Location
Indianapolis, In.
Wow! I'm glad this one was brought back out of archives. I missed this one. Great example of what can be done in making a pen. Nice work Mike!
 
Top Bottom