Hans,
The problem is the fit between the clip and the finial. The finial itself goes in easily. I cannot move the clip more that the thickness of the clip upwards on to the cap finial. Not possible to push it up by hand and the pen press meets a large amount of resistance. I ground this and it still was a tight fit. The clip doesn't seat 90 degrees to the cap.
<snip> anyone doing Statesman or full size gent having an extremely tight fit with the finial and clip? I ground the finial and still trashed the cap blank.
<snip>
asleep at the wheel overseas..
Is this a knock off group?
The vendor suggested assembling the pen vertically and slitting a tube and using that to seat the clip to the cap before assembling like jimmc7 suggested. I'll give it a go. Got a couple of special blanks in mind for the rest of them.
I'm on my own. No replacement suggested.
They tried some and they fit just like mine. Tight!.
Sounds like you modify a $30 dollar kit to make it correct. I bought some 1.5o slimlines that I had to modify. They now are cannibalized for parts. Probably will be thinking about reordering these kits again. I trashed an Amboyna blank and a Big Leaf Maple blank. Sorry, modify the kit or your process to make them work.