Originally posted by allenworsham
I made my first Baron today and it turned out good. I had only one minor problem that irritated me a bit and that was lining up the grain when the cap is screwed on as it was off by a degree or two. I figured on assembling the cap, screwing in the nib threads to the cap and then lining up the grain and pressing it on the bottom blank so that it would all be in line. Well, when I did that, I still ended up being off.
So are there any tricks for doing this?
Thanks.
Allen; I had the same problem. I actually wrote new instructions to add to the standard PDF file. I used the same names as the original instructions. See below. The trick is to install the fitting of the lower tube where it meets the centerband, then screw the centerband coupler to the lower tube. Now press the upper tube onto the centerband with the grain matched.
3. Assembly:
This part is important if you wish to "grain match" the pen:
a. Press a COUPLER & TRIM RING into the end of the LONG BLANK where it will meet the CENTER BAND.
b. Slide the black CENTER BAND COUPLER into the plated CENTER BAND and install the BLACK TRIM RING and the PLATED TRIM RING on to the CENTER BAND assembly. Now screw the CENTER BAND and BLACK TRIM RING to the (lower blank) COUPLER & TRIM RING.
c. Grain match the pen blank ends and press the CENTER BAND and BLACK TRIM RING into the CAP (short upper pen blank).
d. Slide the CLIP onto the CAP and install into the appropriate end of the short (upper) pen blank.
e. Press the END CAP COUPLER into the END CAP.
f. Install the SPRING into the END CAP ASSEMBLY (to keep the spring in place use a needle nose pliers to expand the wide end of the spring and push it into the END CAP with the narrow end out).
g. Screw the END CAP ASSEMBLY onto the appropriate end of the long pen blank
Hope this helps....