If you are using pieces of foam from different sources, in stead of from the same piece. I would say that it is the formula that the foam is made from. As I have found not all foam craft sheets aren't created equal.
Here in the states, even the same brand product can vary from purchase to purchase. Since most of it is imported and they will buy from the cheapest manufacturer, the quality can vary widely.
As with paper towels the make up of the slurry that is used to make the paper. The amount of wood pulp, post consumer recycled material, and cotton, and cotton rags used will effect the usability of the paper towel.
You may want to try poly fiber fill material, the pillow stuffing. You make a little tuft and then use painters tape or the like to make a handle for your fingers to hold, when applying the CA.
I haven't used the CA as a finish much so my experiences with it are limited.
:clown: