Jr Caps with plastic nib protector - assembly

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carlmorrell

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May 14, 2013
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Cary, NC
I just hate pressing these things in. Especially since I have cracked more than one blank doing it. I was wondering if anyone has experimented with lubrication. WD40? 3-in-1?

I do use a circular file on the inside prior to assembly.
 
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What kind of setup are you using to press your fittings in? Many here use a small arbor press, I myself just use a wood working vise I have on my bench.

I have cracked a few but generally it is becasue I got them started crooked to begin with. If you are using just a wood clamp and the clamp is flexing that maybe part of your issue.

If you use a lubricant, use it VERY sparingly because once the pen is together you will never get it out. And remember any thing you use to make assembly easier, is also going to allow it to come apart easier. Many here use adhesive during assembly, you wouldn't be able to do both.

Mike
 

carlmorrell

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Joined
May 14, 2013
Messages
685
Location
Cary, NC
Let me say I have made over 1000 pens. At least 50 of the Jrs. The blanks I have an issue with are from one particular vendor. (tube on cast) I file the crap out of the insides, and inspect with magnification. I have used several devices to press with. In the end, I like my 4 inch vise the best.

The problem with the inserts is they add so much extra required force, it makes it difficult to feel when the blank is seated properly.

Thanks for the suggestions. I tried some teflon lubricant, made no difference in the feel.
 
Joined
Aug 6, 2013
Messages
836
Location
Jasper Indiana
If you are having issues with one specific tube on cast from a vendor I would measure those tubes and compare them to a kit tube. There is differences sometimes in tube dimensions. Your vendor may have got some on the low side (for tube ID) of the tolerence range.

Mike
 

thewishman

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Mar 9, 2006
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8,181
Location
Reynoldsburg, Ohio, USA.
When I use a high-dollar cast blank, I use this to increase the ID of the tube: rps20140313_131020_795.jpg

A piece of 150 Abranet secured to a transfer punch. Take off just enough for a slip fit and add Loctite to secure the parts.


Sometimes the cast tubes are tighter than non-cast tubes. Those can get expensive really quickly.:)
 
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