Casting fishing flies into a pen blank

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PSU1980

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Sep 21, 2011
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282
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Mechanicsburg, Pennsylvania
I am going to attempt to cast small fishing flies into a blank. I plan on wrapping the tube with carbon fiber and then CAing the flies to the Carbon Fiber and then casting with Water Clear Alumilite.

After all of that, my question is: What pen kit has the thickest wall and will give me the best chance to not expose the flies when I turn to the bushings?
I would prefer a single barrel pen.

Any help would be greatly appreciated.

Tim
 
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OLLIEwinz

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Mar 1, 2016
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nottigham england
you could probably try using some sort of majestic rhodium fountain pen.i would use nymph flies because they are smaller than most but you will have to be careful about the resin changing the shape of the flies.
-oliver
 
Joined
Aug 6, 2013
Messages
836
Location
Jasper Indiana
I have found that the Sierra Vista has the thickest wall of any of the single barrel pen kits. The regular Sierra has wall thickness of .032" while the Sierra Vista has a wall thickness of .0565". There are probably more but these are the kits I normally use.

Mike
 

BRobbins629

Passed Away Dec 28, 2021
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Mar 8, 2006
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Location
Richmond, VA, USA.
Another idea to consider is wrapping the tube with rod making tread as opposed to carbon fiber. Plenty of colors available and a lot thinner. May open up the kit possibilities.
 

rd_ab_penman

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Joined
Jun 1, 2007
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1,646
Location
Red Deer, Alberta, Canada.
I found that the Sierra series work best with the thick walls.

Les
 

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