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Dale Lynch

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Dec 12, 2011
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The easy part is done.The hard part is next.
 

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walshjp17

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Weddington, NC
A) Do you still have all your fingers, and
B) Did you damage your eyes trying to make sure you got all the cuts and inlays correct?

Marvelous!!
 

jttheclockman

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Feb 22, 2005
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NJ, USA.
That should really look sharp. I believe the work was in the laying out. Not the cutting or the inlaying but laying out and whatever jig you used to hold the blank in the right orentation when cutting was the brilliant part of this project. I look forward to seeing the completed pen.
 

mikebpeters

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Aug 21, 2012
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Greenwood, NS
what amazing work! as you seem to have used all wood and no metal my guess is that the drilling and turning won't be hugely challenging assuming of course all best practices (sharp tools, etc) are followed. I can hardly wait to see your results!
 
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Wow I cannot wait to see that on a pen. Make sure you put that one on a quality hardware set it is going to be beautiful. many of those rays are going to appear to bend and it is going to be spectacular.
 

Dale Lynch

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Dec 12, 2011
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Drilled,cornered,and glueing.Will turn tomorrow.

Thanks fellas I'm glad you like it so far.I'm leaving out the details on the woods till I post it finished,but I can tell you that no power tools were used to make the blank.

All the cuts and inlay woods were done on a vintage Millers Falls mitrebox.
Thickness and squareing were done with a vintage 2x12 rasp/bastard file.

Trying to hand craft this one as much as I can.

Now that the hard part is done(drilling).I can relax a little bit.


User tip:wax your drillbits,it reduces friction and heat on the inside walls.
 

pensbydesign

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Apr 12, 2005
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ware, ma, USA.
cant wait to see what turns out lot of work going with hand tools what does wax do to the bond when you glue would think it would interfere
 

Dale Lynch

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Dec 12, 2011
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I don't use wax while I drill.I just waxed the bit so that itrotates more freely in the hole.Never had any trouble glueing the tubes.If your bits squeak while drilling,wax it like you do with the ways on a lathe and try drilling again.Much quieter.
 

Dale Lynch

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Don't get your hopes up.I've looked on ebay to see how much they go for.Over $100.00.I got lucky at auction,nobody else interested.Funny thing is the saw was bundled with a dovetail jig and holder,all for 3 dollars so I guess it actually was $1.50
 

Dale Lynch

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Dec 12, 2011
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Hastings,NE
It was almost a pen

Well I almost made it.I got a catch trueing up the ends.90% loss,I can't call it a total loss because I still have an example of how the pattern turns out.

I made this blank using 4 different woods.Those are tulipwood for the main body.Wenge,zebrawood,paduk for the accents.Scallops are paduk.

The slots wer cut 4/8" deep with angles of 0,22.5,45,60,75,and 90 degrees

Gonna have to do this one again,this time while crossing my fingers and holding my tounge the right way.

Here are pics of the blank.No good to use on a pen but you can see how it turned out anyway.
 

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Dale Lynch

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Dec 12, 2011
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No It can't be made shorter because it was intended for a rose gold aero.I'm thinking about Skiprats idea of making an oops band for both ends.Not sure how it's gonna work out but what else have I got to lose.
 

airborne_r6

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Oct 28, 2008
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In my opinion, a dark oops band on each end, you could use the wenge to tie it in, would frame the design really nicely and look intentional.
 

Janster

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Nov 13, 2012
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Nevada
...looks like you had a no hitter til the bottom of the ninth! Looking at post #19 in this thread, unless the pic is not showing it, there are not any centers ( bushings ) in the end of the pens? Maybe with a bit more support it may not have blown up?, if that were the case. Were you turning w/a skew or ?? Sorry you couldn't finish it up, looks like a blossom all set to bloom! Be well.......Jan
 
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Dale Lynch

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Janster, there are no bushings because I don't use them.The damage happed cause I was holding the skew too light on the rest while truing.

I did take Skips Idea and oopsed the ends with ebony.I am starting to believe that the catch was supposed to happen.I am building a new finish and if all goes well I'll have something to show tomorrow.

Thanks for the encouragement fellas the rescue operation is looking good.
 
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