Now, let's see - you want to cut the skin at an angle to possibly hide the snake "skin" under the scales for your "overlapped" area.
First, I finally did a little measuring this week-end. Working on a 7mm slim-line "chassis" for wrapping my snake skins, I measured the diameter of the tubes first. I then glued on the skin and then re-measured the diameter. The increase in diameter was .020" over the tube by itself. This means that the skin is actually .010" thick. (for my particular snakeskin) For a fair comparison, .010" is about the thickness of 2 or 3-sheets of printer paper And you're thinking of cutting .010" at an angle?
Why do so many people make such a "case" concerning the overlap . . . . first, you'll never get to a point you can "butt-join" the two ends and not show at least a fine line of brass showing through - not on a regular basis. Secondly, who's kidding whom? It's a little piece of snakeskin that's glued around a tiny brass tube. It was once a scary serpent that moved around in the rocks or bush or desert to where ever. It rattled when frightend and would bite and kill things it wanted to eat. THAT'S the whole point of these pens - what you're looking at is the remains of a GENUINE rattlesnake (or whatever snake) - and now, you're holding it in your hand as a wonderful pen.
That's it - not, "Well, I hope the seam is straight and hidden, so people will like it". " Sell the SIZZLE (OR RATTLE)- NOT the SEAM!
By next weekend, I'll try to post some pics of the 5 I glued up last week. I overlapped them, maybe 1/8" and for the most part, one would never see the overlapped seam.
To all of you - don't put so much importance in your seam - folks know that you can't really sew the two ends together and slide it over the tubes like a sock! Relax and just make some - they're quite fun to make.
I will shortly have a new tutorial (took pics throughout this last making of new blanks) that I hope will answer a lot of questions - once and for all, concerning anybody making some snake blanks - and the procedure for wrapping, supporting and embedding of blanks for casting in PR - lots of pics.
Jay