Stave segmented pens

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LabTrnr

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Joined
Oct 15, 2007
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77
Location
Durham, NC
Two stave segmented pens I just finished. Cherry, holly and black dyed veneer Jr. Gents and a cherry with black and red veneer zen. Both with CA finish.
 

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Edward Cypher

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Joined
Feb 8, 2011
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Denver, Colorado
WOW!!! I just helped a friend cut staves for a stainless steel mug he got from craftsupplies and I thought those pieces were small. I was wrong. Nice work!!!!
 

LabTrnr

Member
Joined
Oct 15, 2007
Messages
77
Location
Durham, NC
I thought about making some kind of jig to cut the staves but I'm not good at that sort of thing. I use a Wixey angle box to set the blade angle, I have a Jet cabinet saw. I made corian zero clearance inserts, they're nice and flat. I start with .375" to .5" thick stock, make the initial cut to set the first edge, flip the board end for end, move the fence (I use a Rockler thin strip cutting jig) so the pieces are about 1/64" thick on the narrow edge and make the next cut...and so on. I use a set of Grippers to hold the stock, works well as I still have all my fingers, I use these on everything. To glue them up, I lay out two pieces of painters tape and lay out the strips with a piece of flat veneer between each, then run a line of wood glue between each piece and roll it up using the tape to hold it together. If everything is fitting perfectly I use rubber bands to clamp them until dry, then drill and turn as usual.
 
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