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Scottb

Member
Joined
Oct 16, 2015
Messages
31
Location
Houston, TX
Today I am happy to announce that my experiment using Alumilite, and from the research information I found on this board, I successfully made a pen blank using a print of a Republic of Texas One Hundred Dollar bill.

I used the molds from Mystic Molds. I did not use a pressure pot and had no bubbles in my work. The piece turned beautifully. I am pretty impressed with my first one. Whatcha think?

texaspen1.jpg

texaspen2.jpg

texaspen3.jpg

texaspen4.jpg
 
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jttheclockman

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Joined
Feb 22, 2005
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19,140
Location
NJ, USA.
Looks good from here. Can we ask how did you handle the seam??? Maybe you can show a photo. Did you top coat it with anything before casting??? You said you used alumilite and did not use a pressure pot. Is that correct??? Thanks for showing and welcome to the site. You are off to a great start.
 

Drewboy22

Member
Joined
Aug 21, 2015
Messages
727
Location
San Antonio, Tx
That is a great looking pen. Congrats!

You had an excellent idea with that blank!! I know one person who would buy one if you ever made one to sell ;)
 
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Scottb

Member
Joined
Oct 16, 2015
Messages
31
Location
Houston, TX
I was looking to get a pressure pot down the road, but the technique I used, which was from another member here, set me on the right path. I think the trick is when mixing, I mixed SSSLLLLOOOOOWWWWWLLYY using a large popsicle stick. I also heated up my mold in the oven at 180 degrees for about 20 minutes. When pouring into the mold, I poured on one side only for each blank and poured as slowly as I could. After I poured the resin, I monitored the few bubbles that did come up and using a thinner popsicle stick I moved the bubbles to the side. There weren't too many of them. Thirty six hours later I unmolded, trimmed, and turned the blank without issue.

For the image, I printed this bill out on my Epson photo printer on regular paper. A member mentioned using Mod Podge as an adhesive. So I went to the store and saw that there are tons of choices of Mod Podge. I bought the Dishwasher Safe Gloss. I pasted the back of the paper and rolled it carefully onto the tube. Once that dried, I coated the outside of the tube as well lightly and let that dry before I mounted it into the mold.

As for the seam, I found a circumference calculator online and measured the diameter of the tube to get my circumference. I input those values into Photoshop to get my canvas size. From there I just printed the image and glued it up. The seam is very hard to find.
 
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Scottb

Member
Joined
Oct 16, 2015
Messages
31
Location
Houston, TX
Just to be sure I wasn't having beginners luck on my experiment with the mold casting, I made four more last night, and have two more curing now. The results have been the same so far. I am changing up my designs a bit. I'll post them up as soon as they are done. Thank you all for the kind words on my workmanship so far.
 

Kdoc87

Member
Joined
Jul 27, 2015
Messages
42
Location
Pa
That is a really awesome pen! I am just getting into casting myself and am interested in hearing the results in your casting Alumilite w/o pressure.
 

Scottb

Member
Joined
Oct 16, 2015
Messages
31
Location
Houston, TX
Well as I posted previously, just mix and pour slowly and heat up the molds. If any bubbles to come about, use a small popsicle stick and move them to the side. So far I haven't had an issue whatsoever with this technique. Pretty happy about it too.
 
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