76winger
Member
I've now made a few laser cut kits with fair results, so I though I was ready to give it a go with (looks more difficult) Stars & Strips kits. And not happy with trying one first, I jumped in all the way and started assembling both the kits I'd recently picked up. One for a smaller Executive pen, and a larger one for a Majestic Jr.
After a couple of evenings gluing in all the stars, I thought I had the bigger one for the Maj. Jr. in pretty good shape. all the stars pressed in well, albeit a little tough, and was ready for the glue up. The smaller block for the executive was a bit tougher as the kept cracking the body when I'd insert them, even with the tube inside for support. So I figured it was going to be messy just due to the cracks I had to keep gluing together so the whole thing didn't fall apart during assembly.
On another evening the strips went together much easier and without incident and even trimmed well, or so I thought...
Last night I had everything glued up and ready to turn when I got home from work this evening. WOOHOO!!! I'm finally going to get me some Stars & Stripes pens!
Well the post-turning and finishing results left me fairly disappointed. The smaller executive had several stars in the upper part of the blue section that apparently didn't go in as deep as I thought, and so I ended up with several empty, glue-filled star holes, with only a bubble or two to show any filler in them. The gap between the blue section and the strips didn't close up as good as I'd hoped. The glue started setting up as I pressed the parts together and I almost didn't get them touching. I thought I did at the time, but evidently not. And the cracked areas show up quite noticeably as well. I went ahead and assembled it since the kit wasn't too pricey and figured I'd keep it around for my own "patriotic beater pen" since I couldn't bring myself to sell it to anyone looking like it does.
And for the for Majestic Jr. body, the same thing happened with some stars not going in deep enough and ending up with some empty holes (at least the body on that one didn't crack!). But in the end, there's enough empty holes all the way around the top that I'm not even going to consider assembling this pen - Instead I'll get another S&S kit and set of tubes and give it another try.
But before I try again, what can I do to keep this from happening again, and to ensure I get the stars pressed in good enough to have proper penetration through the body? I pressed pretty hard on the above body, fearing breaking something as it was.
What tips can some of you who's done this successfully give me?
Thanks for reading and any help you can offer.
After a couple of evenings gluing in all the stars, I thought I had the bigger one for the Maj. Jr. in pretty good shape. all the stars pressed in well, albeit a little tough, and was ready for the glue up. The smaller block for the executive was a bit tougher as the kept cracking the body when I'd insert them, even with the tube inside for support. So I figured it was going to be messy just due to the cracks I had to keep gluing together so the whole thing didn't fall apart during assembly.
On another evening the strips went together much easier and without incident and even trimmed well, or so I thought...
Last night I had everything glued up and ready to turn when I got home from work this evening. WOOHOO!!! I'm finally going to get me some Stars & Stripes pens!
Well the post-turning and finishing results left me fairly disappointed. The smaller executive had several stars in the upper part of the blue section that apparently didn't go in as deep as I thought, and so I ended up with several empty, glue-filled star holes, with only a bubble or two to show any filler in them. The gap between the blue section and the strips didn't close up as good as I'd hoped. The glue started setting up as I pressed the parts together and I almost didn't get them touching. I thought I did at the time, but evidently not. And the cracked areas show up quite noticeably as well. I went ahead and assembled it since the kit wasn't too pricey and figured I'd keep it around for my own "patriotic beater pen" since I couldn't bring myself to sell it to anyone looking like it does.
And for the for Majestic Jr. body, the same thing happened with some stars not going in deep enough and ending up with some empty holes (at least the body on that one didn't crack!). But in the end, there's enough empty holes all the way around the top that I'm not even going to consider assembling this pen - Instead I'll get another S&S kit and set of tubes and give it another try.
But before I try again, what can I do to keep this from happening again, and to ensure I get the stars pressed in good enough to have proper penetration through the body? I pressed pretty hard on the above body, fearing breaking something as it was.
What tips can some of you who's done this successfully give me?
Thanks for reading and any help you can offer.