My experiences with the Pen Wizard

[Bob Hewson]

The following PDF covers my startup experiences with the Beall Pen Wizard.

I hope you find it of interest.

Comments are welcome.


Bob
London, Ont, Canada.

 

[pianomanpj]

Bob,
Thanks for sharing your experiences! They were most insightful!

 

[wood-of-1kind]

Bob, thank you for a nicely presented tutorial. Clear istructions and well photographed. Mr. Beall should have you on his "writing" instructions team.

 

[Jim15]

Thanks Bob.

 

[jackrichington]

Thanks for your excellent tutorial

 

[thewishman]

Thank you, Bob. That was well written and illustrated.

 

[leehljp]

Thanks Bob! That was very enlightening to me. I am fairly certain that I will get one come April or May.

I am curious about one thing. Are extra parts available? I would like a blank indexing wheel to make my own for odd numbered stops. My mind is working on how to make one.

Thanks again for posting this. It has been helpful.

 

[skiprat]

An excellent, well written and unbiased review.

This could easily walk away with the prize for the 'Best Article' contest.

There are many that would have been less generous about the frustrations and mods required of this otherwise cool little tool.

 

[Bob Hewson]

Reply to Hank re Index wheel

I'm sure Beall tools would supply spare parts.

Re index wheel, I made on for my lathe from a piece of 1/16" aluminum. Drilled the centre to fit my headstock (3/4), held it in place with a faceplate and turned it round. I used regular wood tools, aluminum is quite soft. Removed it and applied a template (Google "index place template"), fasten it to the wheel and centre punch and drill appropriate holes. If you are looking for odd sequences i.e. 5 segments the spacing needs to be 72 degrees apart and you may need to work the spacing yourself with a protractor or drawing program.

It really wasn't too difficult.

Bob

 

[Bob Hewson]

A paper color coded divider wheel

Here is a copy of the color coded divider wheel aid that I used on my PW. Print it in color and glue in place.

I glued it in place with a spray adhesive and once dry I sprayed it with a sanding sealer to keep it from getting too dirty in use. (if you need a higher definition image, let me know as the system has clipped it somewhat).

Bob

 

[gwilki]

Excellent article, Bob. I'm still on the fence over spending the money, so fine information like yours is very welcome.

 

[jspencer]

Getting mine Friday

I decided to order it and see how far out of the norm I can go. This is a pretty exicting tool and this tutorial sealed the deal.

More to come.

 

[Bob Hewson]

Here is a Sierra kit I made using maccassar ebony plus Pen Wizard (PW) treatment.

The cross-hatch is filled with a pewter powder/epoxy mix and the gold bands are gold glitter and CA. The finish is CA and turner's polish plus a light buff. The crosshatch is 8 repeats with a moderate speed twist.

The second kit is a pill-holder kit with ca/gold glitter and bands of ca/silver glitter. The pattern is a centered lazy wave with 8 repeats. The bands are done with a thin parting tool (1/16").


Bob

 

[bubba3960@hughes.net]

Here is a copy of the color coded divider wheel aid that I used on my PW. Print it in color and glue in place.

I glued it in place with a spray adhesive and once dry I sprayed it with a sanding sealer to keep it from getting too dirty in use. (if you need a higher definition image, let me know as the system has clipped it somewhat).

Bob

Bob How would it be possible to get a higher definition copy of the wheel. You mentioned spraying it with a sanding sealer, has anyone ever mentioned laminating it in plastic before gluing it in place.

Gary

 

[Bob Hewson]

Gary,

Re higher res copy, please send me your email address and I will send a better copy (270K file size). This site allows only low res to be uploaded.

Re laminating, I see no reason it would not work, but my is still OK, no signs of wear. Only problem might be a little to much thickness added to the index wheel. You want the indexing of the shaft to be smooth and easy.

Bob

 

[bubba3960@hughes.net]

High Resolution copy of Divider Wheel

I appreciate you going to the trouble. My email address is: bubba3960@hughes.net. I will be looking forward to your reply.
Thank You in advance.
Gary

 

[KenV]

Bob -- good piece of work, and a good example of doing test pieces to learn with. Thanks for the extra effort and time you invested.

 

[batman382]

Pen Wizard

Thanks for the info, Bob. I am very interested to try all the different things I can do with it. I am disabled, and living in a nurseing home, but a good friend of mine has let me set up my tools in his garage. I am now looking forward to every day so I can do my woodworking. Thanks for the help. Tony

 

[PenMan1]

Nice piece of work, Bob! Please make sure to ask Jeff to include this in the library!

 

[wilsoni3]

Coded divider

Here is a copy of the color coded divider wheel aid that I used on my PW. Print it in color and glue in place.

I glued it in place with a spray adhesive and once dry I sprayed it with a sanding sealer to keep it from getting too dirty in use. (if you need a higher definition image, let me know as the system has clipped it somewhat).

Bob

Hi Bob

Could you send me a higher definition image of the divider.

Email address is Isobel.wilson1@btopenworld.com

Thanks

Regards
Isobel Wilson

 

[HamTurns]

Hi Isobel -

I see that this is your very first post. Welcome to the IAP, lots of good people here with tons of smarts.

I know how we can get caught up in reading old forums, then reply to an old post, I've done it.

I looked at Bob Hewson's profile after you'd asked him to send you something and noticed that he has not been on this site since 2011. So you may not get a reply from him.

Just trying to help, and thought you'd like to know.

Happy turning

 

[Grampy122]

Coded divider

Isobel I sent you the file that Bob had sent me.

Grampy122

 

[VE5MDH]

Does anyone have a High Res image of Bob's "index place template"? email here is:

mdh222@hotmail.com

Thanks in advance!

P.S. its ok if I receive more than one copy of Bob's template.


Michael & Andrea

 

[mbroberg]

It is in the IAP Library under "Tools & Jigs".

 

[VE5MDH]

It is in the IAP Library under "Tools & Jigs".

Thank you so kindly Sir!

 

[VE5MDH]

I contacted Mr. Smith (Designer of the Segmented Discs), and he linked me to the High Quality PDF's. Just waiting for my PW to arrive so I can see if my reduction in size is correct for the 24 Index Wheel. (The PDF images mentioned above in this thread, either are not of good enough quality (printed out on my laser printer) or the PDF's are invalid).

Thanks Bill!


Michael & Andrea

 

[geffre]

My first experience with the Beall was not as satisfying as I had hoped. The set up is difficult to get correct. Trying to follow the setup material is not as straight to the point as I had hoped.
I love the results that I could get, but my results so far have been lack luster.
Best advice I could give would be to practice using it on materials that you do not care about. Do not pull out that $30 piece of Amboyna Burl and think it will turn out the first time you use the machine. Try some maple to start off and then get in some practice.